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Pistol's Lifetime

2564 Views 27 Replies 23 Participants Last post by  Gun1
After getting conflicting answers over the phone from Sig with half of reps saying, yes, a pistol's frame will eventually crack just from regular use after X amount of rounds, and half saying, no, a pistol's frame will last indefinitely if only shooting factory ammo I decided what better way to find out than to ask gun ranges. So, after an exhaustive investigation (LOL), the consensus from all gun ranges is that, yes, pistol's frames will eventually crack just from normal use. They disagreed on the actual round count but all of them agree that eventually they will crack just from regular use. However, none of the ranges that I went to had a Sig P320 or P365, the modular ones, and now I'm curious. All of the gun ranges said frames crack because all frames have stress points, but the P320 and P365 use the modular FCU, although they do have the slide rails on the FCU, but I'm curious, after enough rounds to crack a P226, would that also be enough to crack a P320 FCU? Most gun ranges said the P226 tends to crack vertically near the slide stop on the frame rail, and this appears to be from the slide ramming into this part of the frame and creating a stress point. So, with a P320 FCU with the built-in slide rails, I guess the slide rams into the FCU, or does it ram into the $40 plastic grip module? Or if I get the AXG alloy grip module, does that take the brunt of the ramming leaving the FCU to last indefinitely? Or will the FCU eventually crack just from normal use?
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What were some of the round counts when they started having frame failures?
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What were some of the round counts when they started having frame failures?
One gun range said 30k for the P226 and 50k for Glocks. But another, more realistic in my opinion, said 150k frame crack P226 and 130k frame crack Glock. Yet another said 90k P226 frame crack and 220k for a Glock. So it really varied for the round count, a lot, but all of them agreed that eventually the frame would crack just from normal use; all of them said because it's aluminum. With a steel frame it might not crack but it'll disfigure, so basically the same thing as it won't cycle anymore.
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I do not agree with the conclusion that all gun frames will eventually crack. At least not in several lifetimes of use. There are pistols out there over 350 years old, some no doubt are still functional, but I doubt anyone would try. Bottom line, if a pistol frame is designed and made properly, and the gun is well maintained and not abused, (two big ifs to be sure) there's nothing that suggests the frame would fail after X number of rounds fired. I'm not saying there aren't some guns that will fail, but if that be the case, then the gun was either not made adequately strong, or its care was neglected or abused in some manner.
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I do not agree with the conclusion that all gun frames will eventually crack. At least not in several lifetimes of use. There are pistols out there over 350 years old, some no doubt are still functional, but I doubt anyone would try. Bottom line, if a pistol frame is designed and made properly, and the gun is well maintained and not abused, (two big ifs to be sure) there's nothing that suggests the frame would fail after X number of rounds fired. I'm not saying there aren't some guns that will fail, but if that be the case, then the gun was either not made adequately strong, or its care was neglected or abused in some manner.
This is what half of customer service reps have told me. But the other half disagree, as do all gun ranges. So not really sure what's the truth now.
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So not really sure what's the truth now.
Nothing lasts forever. Given enough time (translation, number of rounds), a gun will eventually fail. But, I agree with bumper, that a well maintained / not abused gun will last a very long time, compared to one that's not properly cared for.

So what's the magic number? Who knows. What's the "truth"? The only truth is the one you find by doing the testing yourself. Listening to the CS, LGS or range guys throwing out a bunch of different numbers is meaningless, as far as I'm concerned.
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Both bumper, and 12131 are correct, maintenance is the key to longevity. Realize most of the CS Reps are literally too young, to know first hand, so you are likely getting watercolor gossip. Even the range folks, are likely taking the "word" of the owners, as to the number of rounds through their pistols.

Remember "round counts", are relative to the situation... when offering the pistol for sale, it's "less than a box", but when touting it's reliability, it can be a couple thousand rounds without failure.

There really shouldn't be much difference between a P320 or P365 frame than a P226, P229, or P239, when made of similar alloys.

Plus, when you "remove" those manufactured on Mondays and Fridays, your lifespans will probably improve, as well. Growing up around the auto industry in the '50s and '60s, that was an oft repeated quote, when looking to purchase a new auto. Of course with more robotics involved, that quote, may be less realistic!
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A rental range in Vegas has extensive experience with shooting pistols until failure. Because of that, Glock, one of their suppliers, has so far warranted every one for their own purposes. Up to the Gen 4 frame cracks were nonexistent, but the slide would on the left side near the ejection port at about 90k rounds. The Gen 4s were coming in at 40k and it quickly caught the attention of staff and Glock. Gen 5's have returned to the 90k mark.

Keep in mind very few gun owners run even a 1,000 rounds thru their firearm annually. It's the exception, not the rule, and competitors firing 10k a year thru their range guns are an even smaller group.This is why there are used guns on the market in good shape 35 years old - PD turn ins are a great source for underused firearms with more door jam wear than range time.

Other pistols do have frame cracks, in general, alloy frames may crack near holes after 30 to 65k - and it varies greatly on the alloy and model. There is no rule. Ferrous frames are equally variable with some never cracking but most lasting quite a bit longer.

A crack isn't necessarily a game stopper. That gun may well shoot tens of thousands more, it's what causes it to stop shooting that deadlines it. We administratively pull a cracked weapon out of the line, yet worn or broken parts outnumber cracks easily - a hundred to one? Those stoppages are taken more seriously at a rental range as it's a dissatisfied customer involved who paid good money to shoot. In our case, it's a click not a bang when it was needed.

The Henderson long term range reports are available online at a large gun forum, they rent what is popular in movies etc, not what some group of forum posters tend to single out. They also rent full auto. The P320 is IIRC rented and they have had a parts failure. Of all the polymer grip guns I have read about over the years, the Ruger LCP was noted for actual frame cracking at the rear near a pin hole - in the polymer. It's been noted for its significant recoil in .380 due to it's small mass. Like alloys, the composition of the fiberglass reinforced nylon varies from maker to maker - largely the glass to nylon ratio which is carefully selected for the job and also for molding efficiencies. It's that ratio which can have an affect on the shock absorption of polymer guns - we observe it as the sharpness of recoil - and it can affect the longevity. Glock vs Ruger are the two we know about - never cracks in the polymer vs will - which gives us an idea that it won't be consistent any more than alloys.

In the P365 the front of the FCU fits into a lug near the trigger, with the slide stop pin taking up the recoil along with the spring seated into the FCU. The rear pin takes up some more. Until we see 90k rounds going thru one, we won't have a comparison to note, and it takes at least a couple of dozen pistols to have any accurate feedback. Most makers do that - hire a company and put 100,000 rounds thru them to sort out what issues might crop up as a development feedback loop, and at a certain point, some failures cost more to fix in the design than Customer Service handing out new parts for free. EVERY gun maker has a Customer Service department, which is a clue they all draw the line when it comes to handling a few hundred issues a year - the P365 has over 1 million units out now, unlike other company slogans you really can't get perfection. It would cut production by 25% and raise prices that much, too. Nobody will pay $999 for a commodity 9mm in polymer or $1599 for an alloy one - so makers trade off the pros and cons resulting in most of us being happy.

Look up the number of Technical Service Bulletins on your vehicle - it's been going on for decades in that industry. My 05 F150 has dozens. It's very rare for a gun maker to issue them - they are much simpler devices.
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For any sort of reasonable answer to the OP's question, I'd want to have at least 30 identical firearms with good round count data and control over cleaning, maintenance, and good data on the ammo fired (which would need to be consistent throughout the test).

Seems like the military might have good data on something like the M17 and M18. They announced intent to buy over 420,000 of them. So...way more than the 30 I'd propose....and they've got full control over ammo and maintenance....and a vested interest in knowing the answer to the question.

Of course, "will they tell us?" is a different question entirely.
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There is a gen 1 Glock 17 @ FLETC , last I knew had over 2,000,000 rounds thru it. My issued Beretta 96D went about 1500 rounds before cracking.
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p226 vertical crack at slide stop...

Using the slide release on an empty chamber
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There is a gen 1 Glock 17 @ FLETC , last I knew had over 2,000,000 rounds thru it. My issued Beretta 96D went about 1500 rounds before cracking.
Wow, that Beretta sounds defective. Did you get a replacement?
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One gun range said 30k for the P226 and 50k for Glocks. But another, more realistic in my opinion, said 150k frame crack P226 and 130k frame crack Glock. Yet another said 90k P226 frame crack and 220k for a Glock. So it really varied for the round count, a lot, but all of them agreed that eventually the frame would crack just from normal use; all of them said because it's aluminum. With a steel frame it might not crack but it'll disfigure, so basically the same thing as it won't cycle anymore.
I can give several real world examples from discussions on various forums;

I know of two different range rental P365’s that didn’t have a (minor) parts failure till near 100k rounds.

My former agency has Glock 21’s in the training unit with over 300k rounds and counting.

Federal sent an HK USP 45 back to HK for servicing at (IIRC) near 300k rounds. There wasn’t an issue but it was their test pistol for that caliber and it had never been service, including spring replacements and they figured they should probably have it looked at.

So the long and short of the meter is that any pistol could have had a manufacturing defect that abuses an issue. They are machines and machines are imperfect. However, for the most part, the majority of people will never shoot a pistol to failure or even get remotely close to it. The service life of a Glock, HK, P365 and I’d suspect the P320 has been demonstrated to be actor over 100k rounds. And with Glock and HK well over with no issues or failures.

Additionally, while springs are generally inexpensive to replace they generally aren’t needed to replace nearly as often as the net would have you believe. It’s more to generate $ for the industry to have you believe you need to change springs every X amount of rounds. In over 30 years of shooting and I don’t know how many guns, I’ve change a RSA once and that was purely on a whim. It was a Gen 2 Glock 17 with I don’t know how many rounds through it and the plastic guide rod was looking a tad chewed up. So I replaced the whole thing with a SS rod and new spring. But it still shoot fine with the old one.

Anyway, if someone shoots enough to actually crack the frame/slide I’d say it’s the exception rather than the rule.
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When the CS Reps estimates range so dramatically from each other, they are merely guesstimates.

When I managed a busy rental range during college, frame cracks and failures were as uncommon as hen's teeth.

The average shooter, and even the average competitive shooter, is unlikely to experience a frame/grip failure with most guns.

I would worry more about how long my heart would last first... ;)
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After getting conflicting answers over the phone from Sig with half of reps saying, yes, a pistol's frame will eventually crack just from regular use after X amount of rounds, and half saying, no, a pistol's frame will last indefinitely if only shooting factory ammo I decided what better way to find out than to ask gun ranges. So, after an exhaustive investigation (LOL), the consensus from all gun ranges is that, yes, pistol's frames will eventually crack just from normal use. They disagreed on the actual round count but all of them agree that eventually they will crack just from regular use. However, none of the ranges that I went to had a Sig P320 or P365, the modular ones, and now I'm curious. All of the gun ranges said frames crack because all frames have stress points, but the P320 and P365 use the modular FCU, although they do have the slide rails on the FCU, but I'm curious, after enough rounds to crack a P226, would that also be enough to crack a P320 FCU? Most gun ranges said the P226 tends to crack vertically near the slide stop on the frame rail, and this appears to be from the slide ramming into this part of the frame and creating a stress point. So, with a P320 FCU with the built-in slide rails, I guess the slide rams into the FCU, or does it ram into the $40 plastic grip module? Or if I get the AXG alloy grip module, does that take the brunt of the ramming leaving the FCU to last indefinitely? Or will the FCU eventually crack just from normal use?
Ask at gun ranges? Usualy the employees are clueless as to firearm"s functioning and are there for safe operation. . As far as a round count I'd love to see what CS employee started they will crack. The potential is there...but a round count? Total BS. I've seen numerious P deries in 357 that went over 50k. At that point the barrel was shot out and replaced. I guess all those 1911's from the early 20th century should be destroyed by now..but aren't. The only unusual cracked frames were on S&W second gen guns. The frame rails cracked with less than 5k on them...all factory 9mm.
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If you ask me, if a $500 handgun can last only last 50k rounds before being irreparable, you'll have to spend way more than the cost of the gun to break it, its still a value. Even most of your micro guns like the P365 can go 100k rounds without much issue. That's a phenomenal feat. Especially since most of us won't shoot that much out of every handgun in our respective collections throughout our lifetimes.
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Wow, that Beretta sounds defective. Did you get a replacement?
It was an issued pistol. I just started carrying my H&K after it broke.

It was an odd problem with the Beretta. They managed to snag the INS contract for 40 S&W pistols in the 1990's. When they were building the first run of pistols some clown at the factory test fired the first 1000 or so with proof loads. Beretta installed new barrels and stamped an "M" in the serial # Most of these made it to 1000-2000 rounds before the frames broke, other broke slides. Of course the original contract load was a 155 grn JHP @ 1250 fps. That is very rough on guns that were designed as 9mm's and converted to 40. Though the max pressure is close the 40 builds pressure MUCH faster.
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How the pistol is maintained and used does have a lot to do with how long they last. I shot Conventional Pistol for years and worked on quite a few match pistols. High Standard made a great target pistol but some of them cracked the frame at the magazine well. At the same time many shooters were still using 1960s vintage guns with no problems. Those shooters replaced the driving spring (what High Standard calls the recoil spring) on a scheduled basis and used standard velocity ammo exclusively. Those guns gave decade after decade of good service because they were well taken care of.
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Quick math on 30,000 rounds of factory 9mm at .20 cents per round is $6000. How many P226 guns can you buy for $6000 if they all crack and need replaced at 30,000 rounds? I only pulled .20/round as an example when ammo was cheaper. You'll spend way more than that now to break a gun. It's not worth worrying about.
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I worry more about finding replacement parts in an older unit if (when) it breaks, than it breaking.
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